PET Botol Krusim Risaikling Masin

PET botol bilong wasim botol em i wanpela gutpela prodaksen sistem we i save prosesim ol PET botol (olsem ol botol wara na ol botol bilong dring) i go insait long ol klinpela PET flek long rot bilong ol otomatik proses. Ol dispela hap bilong botol em ol bikpela samting bilong wokim ol sotpela rop bilong poliesta, ol pepa, na ol nupela botol tu.

Dispela prodaksen lain em i as ikwipmen bilong winim PET botol sekol ekonomi (botol i go long botol saikel).

Wanpela ful PET botol i krungutim masin bilong wasim ol samting bilong wasim ol samting i gat ol dispela 6-pela as proses:

1. Preproses - unpacking na skelim

· Stampa: Blong karemaot ol doti fastaem mo rere from prosesing we i kam afta.

· Ol Ikwipmen: masin bilong rausim pekpek, konveya belt, masin bilong skelim ol samting long han (o otomatik robot bilong skelim ol samting).

·Proses: Ol i opim ol beg bilong ol pipia botol ol i bin putim long paket na ol i save karim i go long rot bilong wanpela konveya belt, na ol klia non PET pipia (olsem ol bikpela hap ain, glas, PVC botol, ol narapela plastik kontena, pepa, na ol narapela) ol i save rausim long han o long rot bilong masin visen sistem.

2. Krusim - Sais ridaksen

· Stampa: Blong brekem ful botel ia i go long ol smol pis blong klinim mo seperesen we i kam afta long dip dip.

· Ol Ikwipmen: shredder o krusa (planti taim ol i wokim wantaim blade shearing).

·Proses: Botol i go insait long rum bilong krusa i stap insait long wanpela konveya belt na ol i katim i go long ol hap hap i gat wankain sais (planti taim em 12-0mm) long ol hai-spit rotesen naip. Long taim bilong krungutim, ol bai spreim liklik wara bilong pasim plastik long melt na pas gut bikos long friksen i hat tumas (ol i save kolim olsem "hot melt"), na long wasim pastaim sampela sedimen.

3. Klinim - Rausim ol doti em i ki bilong olgeta prodaksen lain, ol i save brukim i go long planti proses i save go het long leit long leit.

· Bipo klinim/Friksen klinim:

· Stamba tingting: Blong karemaot ol stronghed lebol, glu, sofmad, mo gris we oli fas long ol tablet blong botel.

· Ol Ikwipmen: masin bilong klinim friksen (ol i save kolim tu olsem "sin bilong katim kaikai").

· Proses: Ol i skrapim strong botol, wara, na marasin bilong klinim haus long wanpela tenk i gat tilt long rot bilong kirapim ol spiral blade na friksen namel long ol samting. Wota we i doti i kamaot tru long bottom sief.

· Flotesen seperesen/haidruk seperesen:

· Stamba tingting: Blong seperetem PET mo ol doti we oli yusum ol difrens blong densiti.

· Ol i wokim: tenk bilong klinim flotesen o haidrolik saiklon.

·Rot:

·PET botol slis: wantaim densiti i bikpela moa long wara (~1.38 g/cm 3), ol bai sink i go daun long daunbilo bilong pul na ol i subim ol i go ausait long skru konveya.

· Botol kap samting (PP/PE): wantaim densiti i daunbilo long wara (~0.90-0.96 g/cm 3), em bai flot long wara pes na skrepa o ovaflo.

· Dispela em i wanpela bikpela step long separetim botol kap long botol bodi.

· Haitpela temperaja waswas:

· Stamba tingting: Blong karemaot gud ol samting we oli doti olsem oel, suga we i stap yet, mo glu, mo blong kilim ol bebet mo kilim ol bebet.

· Ol Ikwipmen: Hot was tenk o hot was tenk.

·Proses: Ol i putim ol botol slis long rot bilong klinim alkaline (planti taim NaOH solusen, tempereja i stap antap long 80 digri ) na isi isi ol i stir long emulsify na daunim ol doti samting.

·Rins:

· As bilong en: Rinsim tru marasin bilong klinim na rausim pipia long ol hap bilong botol ol i bin wasim wantaim alkali.

· Ol Ikwipmen: Multi stej rinsing tenk o masin bilong rinsim dram.

·Proses: Adoptim prinsipol bilong rives flo rinsing, em i min olsem, ol klinpela botol slis i go insait long klinpela wara, na daireksen bilong wara flo i oposit long daireksen bilong materiel i go het, long rot bilong winim wara konsevesen na gutpela klinim ifek.

4. Dehaidresen - mekanikel dehaidresen

·Objektif: Blong karemaot plante fri wota olsem we i posibol long fes blong ol botel slis bifo yu go insaed long drae sistem, blong save daonem bigwan drae eneji konsumsen.

· Ol Ikwipmen: masin bilong rausim wara long ol marasin bilong daunim wara.

·Proses: Bihain long klinim, ol hap bilong botol i wet i go insait long hai-spit rotesen sentrifuj basket. Aninit long bikpela strong bilong sentrifugal, ol i tromoi wara i go ausait na ol i rausim wara long rot bilong ol hul bilong sief long wol bilong basket, na ol samting i stap insait long dispela samting inap go daun inap long 10%.

5. Draim - Thermal Dehumidifikesen

· Stamba tingting: Blong mekem se wota i stap wetwet fulwan insaed mo long fes blong botel we i no gat wota long hem, blong mekem se hem i mitim ol samting we oli nidim blong prosesem o putum ol samting afta (ol samting we i stap insaed long wota i nidim blong stap anda long 1%).

· Ol Ikwipmen: sistem bilong draim long balus (em i save kamap planti taim), friksen draia, na ol narapela samting.

·Proses: Hae tempereja mo hae-speed hot ea i kam long ful kontak wetem ol botel slis, karemaot wetwet mo fomem humid mo hot eksos ges. Ol draipela hap bilong botol i drai pinis i save kol long rot bilong kol sistem na bihain ol i rausim.

6. Pakejing na Storej

· Askim: paketim gut pinis prodak bilong stopim wara na kontaminesen.

· Ol Ikwipmen: silo, otomatik masin bilong paketim, masin bilong putim ol beg long ton beg.

·Proses: Bihain long draim, ol klinpela PET botol pis i save stap longwe long ol liklik hap long rot bilong wanpela masin bilong skrin i save seksek na ol i save putim insait long wanpela bin bilong ol samting. Long pinis bilong en, ol i save skelim ol na putim ol i go insait long ol bikpela beg o ton beg.

Ol pipia botol kaikai → masin bilong rausim peking → konveya belt (manuel/mekanikal sorting) → krusa (wantaim wara sprei) → masin bilong klinim friksen → flotesen tenk bilong seperesen → → → 1{1}} temperature alkali bilong alkali long alkali, alkali i gat alkali long alkali, alkali i gat alkali long alkali, alkali, alkali wasing alkali wasing tenk bilong alkali, alkali long alkali wasing bilong alkali wasing bilong alkali. masin bilong rausim wara long sentrifugal → sistem bilong draim long win → skrin i save senis → pinis bilong prodak bin → masin bilong paketim → klinim PET botol fainel prodak na aplikesen .

· Prodak: Klin PET Flek

· Ol samting: Waitpela na gutpela lukluk, liklik pipia i stap insait long en, na ol samting i no gat planti wara i stap insait long en.

· Bikpela as tingting:

1. Spinning: Wokim ol sotpela rop bilong wokim ol samting bilong putim long ol samting bilong pulimapim (olsem koten bilong pulimapim ol toi), ol laplap i no bilong -}i ol laplap ol i bin samapim, na ol laplap ol i wokim long ol laplap.

2. Sit: Prodaksen bilong ol APET pepa bilong putim ol kaikai vekim, ol blister pek, na ol narapela samting.

3. Granulation: Ol pelet bilong PET ol i yusim gen (rPET pelet) i melt na i givim long wanpela skru extruder, we ol i ken yusim long injeksen molding o bloim molding i go long ol kontena i no kontek long kaikai.

4. Botol i go long botol: Bihain long yu go insait long ol gutpela wok bilong klinim gut na strongpela-feis i wok long kamap tik (SSP) proses, ol i ken yusim long kamapim ol nupela botol bilong dring.

1. Seperesen teknoloji: Gutpela seperesen bilong PET botol bodi (transparent, blu, grin) long HDPE botol kap, PP lebol pepa, aluminium ring, glu, na ol narapela plastik em i as bilong lukim olsem prodak i pinis. Ol fektori we oli advansem bae oli yusum kolosap-}infrared masin blong sort (NIR) blong stret kala mo ol samting blong sort bifo mo afta we oli smasem.

2. Sewaj tritmen: Proses blong klinim i mekem se i gat wan bigfala amaon blong ol toti wota, mo i nid blong bildim wan sistem blong tritim ol toti (olsem sedimen, flot blong ea, baeokemikol tritmen, mo ol narawan) blong kasem risaikel blong ol toti wota o standet discharge, sapos no bae i mekem se i gat seken doti.

3. Eneji konsumsen kontrol: Draim em i bikpela samting bilong kisim eneji, olsem na ol ikwipmen bilong rausim wara long wara i gutpela tru em i bikpela samting.

4. Otomesen level: Taim otomesen level i antap, kos bilong wok i go daun, moa stebol prodak i stap klin, tasol namba wan invesmen tu i bikpela moa.

Mi hop se ditel eksplenesen ia i save helpem yu blong andastanem fulwan PET botel we i smasem masin blong wasem ol samting blong wasem ol samting. Sapos yu gat eni spesifik ditel we yu wantem lanem moa abaot, plis yu filim fri blong kontaktem mifala blong konsaltesen.

1. Ol laspela prodak i gat gutpela kwaliti. Taem proses blong PET i proses, ol faenol prodak humiditi anda long 1%.
2. Masta we i gat hae efisiensi, wok stebol, bigfala kapasiti etc.
3. Ol pat we oli kontaktem yus blong ol materiel SUS304, tiknes we i moa long 3mm, i mekem sua se i gat longfala sevis laef taem.
4. Wol biknem brend komponen ol i aplai long prodaksen lain- SKF bering, Siemens kontekta, Japan Omron tempereja kontrola, ABB inveta, Siemens PLC kontrol.

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